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Utilisation of waste heat from exhaust gases of drying process

Olga P. Arsenyeva,Lidija Čuček,Leonid L. Tovazhnyanskyy,Petro O. Kapustenko,Yana A. Savchenko,Sergey K. Kusakov,Oleksandr I. Matsegora

《化学科学与工程前沿（英文）》 2016年 第10卷 第1期   页码 131-138 doi: 10.1007/s11705-016-1560-8

摘要： Nowadays a lot of low-grade heat is wasted from the industry through the off- and flue-gasses with different compositions. These gases provide the sensitive heat with utilisation potential and latent heat with the components for condensation. In this paper, process integration methodology has been applied to the partly condensed streams. A hot composite curve that represents the gas mixture cooling according to equation of state for real gases was drawn to account the gas-liquid equilibrium. According to the pinch analysis methodology, the pinch point was specified and optimal minimal temperature difference was determined. The location of the point where gas and liquid phases can be split for better recuperation of heat energy within heat exchangers is estimated using the developed methodology. The industrial case study of tobacco drying process off-gasses is analysed for heat recovery. The mathematical model was developed by using MathCad software to minimise the total annualised cost using compact plate heat exchangers for waste heat utilisation. The obtained payback period for the required investments is less than six months. The presented method was validated by comparison with industrial test data.

关键词： exhaust gas     waste heat     process integration     plate heat exchanger    

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Simulation and experiments on a solid sorption combined cooling and power system driven by the exhaustwaste heat

Peng GAO, Liwei WANG, Ruzhu WANG, Yang YU

《能源前沿（英文）》 2017年 第11卷 第4期   页码 516-526 doi: 10.1007/s11708-017-0511-5

摘要： A solid sorption combined cooling and power system driven by exhaust waste heat is proposed, which consists of a MnCl sorption bed, a CaCl sorption bed, an evaporator, a condenser, an expansion valve, and a scroll expander, and ammonia is chosen as the working fluid. First, the theoretical model of the system is established, and the partitioning calculation method is proposed for sorption beds. Next, the experimental system is established, and experimental results show that the refrigerating capacity at the refrigerating temperature of –10°C and the resorption time of 30 min is 1.95 kW, and the shaft power is 109.2 W. The system can provide approximately 60% of the power for the evaporator fan and the condenser fan. Finally, the performance of the system is compared with that of the solid sorption refrigeration system. The refrigerating capacity of two systems is almost the same at the same operational condition. Therefore, the power generation process does not influence the refrigeration process. The exergy efficiency of the two systems is 0.076 and 0.047, respectively. The feasibility of the system is determined, which proves that this system is especially suitable for the exhaust waste heat recovery.

关键词： solid sorption     exhaust waste heat     combined cooling and power system     exergy efficiency    

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Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

《能源前沿（英文）》 2017年 第11卷 第4期   页码 414-436 doi: 10.1007/s11708-017-0507-1

摘要： Absorption heat pump attracts increasing attention due to its advantages in low grade thermal energy utilization. It can be applied for waste heat reuse to save energy consumption, reduce environment pollution, and bring considerable economic benefit. In this paper, three important aspects for absorption heat pump for waste heat reuse are reviewed. In the first part, different absorption heat pump cycles are classified and introduced. Absorption heat pumps for heat amplification and absorption heat transformer for temperature upgrading are included. Both basic single effect cycles and advanced cycles for better performance are introduced. In the second part, different working pairs, including the water based working pairs, ammonia based working pairs, alcohol based working pairs, and halogenated hydrocarbon based working pairs, for absorption heat pump are classified based on the refrigerant. In the third part, the applications of the absorption heat pump and absorption heat transformer for waste heat reuse in different industries are introduced. Based on the reviews in the three aspects, essential summary and future perspective are presented at last.

关键词： absorption     heat pump     heat transformer     waste heat     working pair    

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Analysis of a 1 kW organic Rankine cycle using a scroll expander for engine coolant and exhaust heat

Yiji LU, Anthony Paul ROSKILLY, Long JIANG, Longfei CHEN, Xiaoli YU

《能源前沿（英文）》 2017年 第11卷 第4期   页码 527-534 doi: 10.1007/s11708-017-0516-0

摘要： The development of engine waste heat recovery technologies attracts ever increasing interests due to the rising strict policy requirements and environmental concerns. This paper presented the study of engine coolant and exhaust heat recovery using organic Rankine cycle (ORC). Eight working fluids were selected to evaluate and compare the performance of the integrated waste heat recovery system. Rather than the conventional engine ORC system mainly focusing on the utilization of exhaust energy, this work proposed to fully use the engine coolant energy by changing the designed parameters of the ORC system. The case study selected a small engine as the heat source to drive the ORC system using a scroll expander for power production. The evaluation results suggest that under the engine rated condition, the solution to fully recover the engine coolant energy can achieve a higher power generation performance than that of the conventional engine ORC system. The results suggest that adding a recuperator to the ORC system can potentially improve the system performance when the working fluids are dry and the overall dumped heat demand of the system can be reduced by 12% under optimal conditions. When the ORC evaporating and condensing temperature are respectively set at 85°C and 30°C, the integrated engine waste heat recovery system can improve the overall system efficiency by 9.3% with R600, R600a or -Pentane as the working fluid.

关键词： organic Rankine cycle     scroll expander     coolant and exhaust recovery     internal combustion engine    

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Numerical study of a hybrid absorption-compression high temperature heat pump for industrial waste heat

Zhiwei MA, Huashan BAO, Anthony Paul ROSKILLY

《能源前沿（英文）》 2017年 第11卷 第4期   页码 503-509 doi: 10.1007/s11708-017-0515-1

摘要： The present paper aims at exploring a hybrid absorption-compression heat pump (HAC-HP) to upgrade and recover the industrial waste heat in the temperature range of 60°C–120°C. The new HAC-HP system proposed has a condenser, an evaporator, and one more solution pump, compared to the conventional HAC-HP system, to allow flexible utilization of energy sources of electricity and waste heat. In the system proposed, the pressure of ammonia-water vapor desorbed in the generator can be elevated by two routes; one is via the compression of compressor while the other is via the condenser, the solution pump, and the evaporator. The results show that more ammonia-water vapor flowing through the compressor leads to a substantial higher energy efficiency due to the higher quality of electricity, however, only a slight change on the system exergy efficiency is noticed. The temperature lift increases with the increasing system recirculation flow ratio, however, the system energy and exergy efficiencies drop towards zero. The suitable operation ranges of HAC-HP are recommended for the waste heat at 60°C, 80°C, 100°C, and 120°C. The recirculation flow ratio should be lower than 9, 6, 5, and 4 respectively for these waste heat, while the temperature lifts are in the range of 9.8°C–27.7 °C, 14.9°C–44.1 °C, 24.4°C–64.1°C, and 40.7°C–85.7°C, respectively, and the system energy efficiency are 0.35–0.93, 0.32–0.90, 0.25–0.85, and 0.14–0.76.

关键词： absorption compression     high temperature heat pump     efficiency     industrial waste heat     thermodynamic analysis    

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Recovery of waste heat in cement plants for the capture of CO

Ruifeng DONG, Zaoxiao ZHANG, Hongfang LU, Yunsong YU

《化学科学与工程前沿（英文）》 2012年 第6卷 第1期   页码 104-111 doi: 10.1007/s11705-011-1166-0

摘要： Large amounts of energy are consumed during the manufacturing of cement especially during the calcination process which also emits large amounts of CO . A large part of the energy used in the making of cement is released as waste heat. A process to capture CO by integrating the recovery and utilization of waste heat has been designed. Aspen Plus software was used to calculate the amount of waste heat and the efficiency of energy utilization. The data used in this study was based on a dry process cement plant with a 5-stage preheater and a precalciner with a cement output of 1 Mt/y. According to the calculations: 1) the generating capacity of the waste heat recovery system is 4.9 MW. 2) The overall CO removal rate was as high as 78.5%. 3) The efficiency of energy utilization increased after the cement producing process was retrofitted with this integrated design.

关键词： cement industry     waste heat     recovery     utilization     CO2 removal    

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Efficient use of waste heat and solar energy: Technologies of cooling, heating, power generation andheat transfer

Ya-Ling HE, Ruzhu WANG, Anthony Paul ROSKILLY, Peiwen LI

《能源前沿（英文）》 2017年 第11卷 第4期   页码 411-413 doi: 10.1007/s11708-017-0525-z

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Combustion analysis of a hydrogen-diesel fuel operated DI diesel engine with exhaust gas recirculation

M. LOGANATHAN, A. VELMURUGAN, TOM PAGE, E. JAMES GUNASEKARAN, P. TAMILARASAN

《能源前沿（英文）》 2017年 第11卷 第4期   页码 568-574 doi: 10.1007/s11708-017-0461-y

摘要： The rapid depletion of fossil fuel and growing demand necessitates researchers to find alternative fuels which are clean and sustainable. The need for finding renewable, low cost and environmentally friendly fuel resources can never be understated. An efficient method of generation and storage of hydrogen will enable automotive manufacturers to introduce hydrogen fuelled engine in the market. In this paper, a conventional DI diesel engine was modified to operate as gas engine. The intake manifold of the engine was supplied with hydrogen along with recirculated exhaust gas and air. The injection rates of hydrogen were maintained at three levels with 2 L/min, 4 L/min, 6 L/min and 8 L/min and 10 L/min with an injection pressure of 2 bar. Many of the combustion parameters like heat release rate (HRR), ignition delay, combustion duration, rate of pressure rise (ROPR), cumulative heat release rate (CHR), and cyclic pressure fluctuations were measured. The HRR peak pressure decreased with the increase in EGR rate, while combustion duration increased with the EGR rate. The cyclic pressure variation also increased with the increase in EGR rate.

关键词： hydrogen     exhaust gas recirculation (EGR)     diesel     combustion     heat release rate (HRR)     combustion duration    

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Optimizing environmental insulation thickness of buildings with CHP-based district heating system based on amount of energy and energy grade

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

《能源前沿（英文）》 2022年 第16卷 第4期   页码 613-628 doi: 10.1007/s11708-020-0700-5

摘要： The increase of insulation thickness (IT) results in the decrease of the heat demand and heat medium temperature. A mathematical model on the optimum environmental insulation thickness (OEIT) for minimizing the annual total environmental impact was established based on the amount of energy and energy grade reduction. Besides, a case study was conducted based on a residential community with a combined heat and power (CHP)-based district heating system (DHS) in Tianjin, China. Moreover, the effect of IT on heat demand, heat medium temperature, exhaust heat, extracted heat, coal consumption, carbon dioxide (CO ) emissions and sulfur dioxide (SO ) emissions as well as the effect of three types of insulation materials (i.e., expanded polystyrene, rock wool and glass wool) on the OEIT and minimum annual total environmental impact were studied. The results reveal that the optimization model can be used to determine the OEIT. When the OEIT of expanded polystyrene, rock wool and glass wool is used, the annual total environmental impact can be reduced by 84.563%, 83.211%, and 86.104%, respectively. It can be found that glass wool is more beneficial to the environment compared with expanded polystyrene and rock wool.

关键词： optimum environmental insulation thickness     heat medium temperature     energy grade     extracted heat     exhaust heat    

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Exergy analysis and performance enhancement of isopropanol-acetone-hydrogen chemical heat pump

Min XU, Jun CAI, Xiulan HUAI

《能源前沿（英文）》 2017年 第11卷 第4期   页码 510-515 doi: 10.1007/s11708-017-0508-0

摘要： Exergy loss analysis was conducted to identify the irreversibility in each component of the isopropanol-acetone-hydrogen chemical heat pump (IAH-CHP). The results indicate that the highest irreversibility on a system basis occurs in the distillation column. Moreover, the effect of operating parameters on thermodynamic performances of the IAH-CHP was studied and the optimal conditions were obtained. Finally, the potential methods to reduce the irreversibility of the IAH-CHP system were investigated. It is found that reactive distillation is apromising alternative. The enthalpy and exergy efficiency of the IAH-CHP with reactive distillation increases by 24.1% and 23.2%, respectively.

关键词： waste heat reuse     chemical heat pump     exergy analysis     isopropanol    

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Identify the contribution of vehicle non-exhaust emissions: a single particle aerosol mass spectrometer

《环境科学与工程前沿（英文）》 2023年 第17卷 第5期 doi: 10.1007/s11783-023-1662-8

摘要：

● A single particle observation was conducted in a high traffic flow road environment.

关键词： Non-exhaust emissions     SPAMS     PMF     Roadside environment    

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Effect of exhaust gas recirculation and ethyl hexyl nitrate additive on biodiesel fuelled diesel engine

K. VENKATESWARLU, B. S. R MURTHY, V. V. SUBBARAO, K. Vijaya KUMAR

《能源前沿（英文）》 2012年 第6卷 第3期   页码 304-310 doi: 10.1007/s11708-012-0195-9

摘要： Cetane improvers reduce the ignition delay, which in turn reduces the combustion temperatures thereby reduce NO emissions. Exhaust gas recirculation (EGR) proved to be an effective way to reduce the NO emissions. In this present experimental work, a combination of exhaust gas recirculation and cetane improver ethyl hexyl nitrate (EHN) is used to investigate the performance and exhaust emissions of a single cylinder four stroke naturally aspirated direct injection and air cooled diesel engine. Test results show that the brake thermal efficiency increases with the increase in the percentage of EGR which is accompanied by a reduction in brake specific fuel consumption and exhaust gas temperatures, and that bio-diesel with cetane improver under 20% EGR reduces NO emissions by 33% when compared to baseline fuel without EGR. However carbon monoxide (CO), hydro carbon (HC) and smoke emissions increase with an increase in percentage of EGR.

关键词： additive     exhaust gas recirculation (EGR)     emissions     ethyl hexyl nitrate (EHN)     performance    

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Hybrid energy harvesting systems for self-powered sustainable water purification by harnessing ambient energy

《环境科学与工程前沿（英文）》 2023年 第17卷 第10期 doi: 10.1007/s11783-023-1718-9

摘要：

● Energy harvesters harness multiple energies for self-powered water purification.

关键词： Piezocatalysis     Solar energy     Waste heat     Decentralized water treatment     Point-of-use     Nanogenerator    

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Exhaust hood for steam turbines-single-flow arrangement

Michal HOZNEDL , Ladislav TAJC , Jaroslav KREJCIK , Lukas BEDNAR , Kamil SEDLAK , Jiri LINHART ,

《能源前沿（英文）》 2009年 第3卷 第3期   页码 321-329 doi: 10.1007/s11708-009-0039-4

摘要： In the past, increased attention was given to the development of an optimal shape for the inlet part of LP turbine casings in SKODA POWER. A double-flow design is typically used for high power output turbines. An optimized shape for the internal diffuser has been found, which transforms the kinetic energy of steam into increased pressure, thus effectively increasing the thermodynamic efficiency of the stage. Some conclusions have been drawn from laboratory experiments, others derived directly from on-site measurements at power plants. The conclusions from the development of double-flow turbines form the basis for the design of the single-flow turbine arrangement. Single-flow design is typically used for lower output turbines. There are still some limitations in applying this arrangement. The designer needs to resolve the bearing position and how to ensure access to them. Reinforcing the ribs and supports are used, therefore, to ensure the rigidity of the entire casing. The optimization of the single-flow diffuser shape is therefore the subject of the study presented below.

关键词： exhaust hood     steam turbines     single-flow arrangement    

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Selective catalytic reduction of NOx from exhaust of lean-burn engine over Ag-Al2O3/cordierite catalyst

LI Junhua, KANG Shoufang, FU Lixin, HAO Jiming

《环境科学与工程前沿（英文）》 2007年 第1卷 第2期   页码 143-146 doi: 10.1007/s11783-007-0025-1

摘要： A highly effective Ag-AlO catalyst was prepared using the sol-gel method, and characterized by surface area using nitrogen adsorption, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The catalyst performance was tested on a real lean-burn gasoline engine. Only unburned hydrocarbons and carbon monoxide in the exhaust were directly used as reductant (without any external reductant), the maximum NO conversion could only reach 40% at 450?C. When an external reductant, ethanol was added, the average NO conversion was greater than 60%. At exhaust gas temperature range of 350 500?C, the maximum NO conversion reached about 90%. CO and HC could be efficiently oxidized with Pt-AO oxidation catalyst placed at the end of SCR converter. However, NO conversion drastically decreased because of the oxidation of some intermediates to NO again. The possible reaction mechanism was proposed as two typical processes, nitration, and reduction in HC-SCR over Ag-AlO.

关键词： lean-burn gasoline     external reductant     nitrogen adsorption     conversion     catalyst performance    

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标题 作者 时间 类型 操作

Utilisation of waste heat from exhaust gases of drying process

Olga P. Arsenyeva,Lidija Čuček,Leonid L. Tovazhnyanskyy,Petro O. Kapustenko,Yana A. Savchenko,Sergey K. Kusakov,Oleksandr I. Matsegora

期刊论文

Simulation and experiments on a solid sorption combined cooling and power system driven by the exhaustwaste heat

Peng GAO, Liwei WANG, Ruzhu WANG, Yang YU

期刊论文

Absorption heat pump for waste heat reuse: current states and future development

Zhenyuan XU, Ruzhu WANG

期刊论文

Analysis of a 1 kW organic Rankine cycle using a scroll expander for engine coolant and exhaust heat

Yiji LU, Anthony Paul ROSKILLY, Long JIANG, Longfei CHEN, Xiaoli YU

期刊论文

Numerical study of a hybrid absorption-compression high temperature heat pump for industrial waste heat

Zhiwei MA, Huashan BAO, Anthony Paul ROSKILLY

期刊论文

Recovery of waste heat in cement plants for the capture of CO

Ruifeng DONG, Zaoxiao ZHANG, Hongfang LU, Yunsong YU

期刊论文

Efficient use of waste heat and solar energy: Technologies of cooling, heating, power generation andheat transfer

Ya-Ling HE, Ruzhu WANG, Anthony Paul ROSKILLY, Peiwen LI

期刊论文

Combustion analysis of a hydrogen-diesel fuel operated DI diesel engine with exhaust gas recirculation

M. LOGANATHAN, A. VELMURUGAN, TOM PAGE, E. JAMES GUNASEKARAN, P. TAMILARASAN

期刊论文

Optimizing environmental insulation thickness of buildings with CHP-based district heating system based on amount of energy and energy grade

Yumei ZHANG, Pengfei JIE, Chunhua LIU, Jing LI

期刊论文

Exergy analysis and performance enhancement of isopropanol-acetone-hydrogen chemical heat pump

Min XU, Jun CAI, Xiulan HUAI

期刊论文

Identify the contribution of vehicle non-exhaust emissions: a single particle aerosol mass spectrometer

期刊论文

Effect of exhaust gas recirculation and ethyl hexyl nitrate additive on biodiesel fuelled diesel engine

K. VENKATESWARLU, B. S. R MURTHY, V. V. SUBBARAO, K. Vijaya KUMAR

期刊论文

Hybrid energy harvesting systems for self-powered sustainable water purification by harnessing ambient energy

期刊论文

Exhaust hood for steam turbines-single-flow arrangement

Michal HOZNEDL , Ladislav TAJC , Jaroslav KREJCIK , Lukas BEDNAR , Kamil SEDLAK , Jiri LINHART ,

期刊论文

Selective catalytic reduction of NOx from exhaust of lean-burn engine over Ag-Al2O3/cordierite catalyst

LI Junhua, KANG Shoufang, FU Lixin, HAO Jiming

期刊论文